Innovative Vault Needed?

Innovative Vault Needed?

Any time constructing a container for a bank, jewelry sales person, sensitive records storage area, or high-value commodity, there are two simple approaches: modular or simply cast-in-place.

Traditional modular vault burial container design relies on cast-in-place methods, where ready-mixed concrete is delivered in trucks and poured into versions that have been constructed practical site.

Modular vaults are built with precast concrete panels, relying upon lightweight, transportable types specially designed for safe, vault applications.

With over 35 years experience providing excessive security vaults world wide, the engineering group has identified 7 specific areas that modular vaults demonstrate themselves superior to conventional cast-in-place technology.

1 ) Time and Career Efficiency

When using old-style cast-in-place methods, massive forms must be designed to accept the tangible pour. This action requires significant time period on-site and actually leaves a big foot-print, meaning access by other trades to the container area of the facility is normally naturally limited.

Tangible Pour into FormsIn our experience, it can take a week to prepare the vault form upon site and some other week or a few for the pour to be completed.

In contrast, modular vault panels are created to spec at the manufacturing, then shipped and additionally installed on-site. It's done in a more expedient time frame when compared to possible with form builds, pours, along with form removal subsequent to hardening. Upon delivery, modular panels can be welded into position with our crew being employed entirely from inside the vault space, causing minimum disruption to work with way outside the container.

All this means the vault area is normally open to work by other trades in more times and for a longer period of time than is possible by using cast-in-place.

2 . Power of Materials

This engineers have found that will modular panels prefabricated vaults can be formed with a tangible strength well over 10, 000 psi*, and therefore under compression much of our panels can stand a load of over 10, 000 kilograms. for every square centimeter of surface area. For vaults cast applying traditional concrete pours, a psi associated with 4, 000 excess fat. is considered very strong.

Much more astounding, our UL rated Class 1 panel is only 3 inches thick, the same as 12 inches from cast-in-place concrete!

3. Accuracy of Reinforcements

When a form is constructed for a definite pour, reinforcing all steel metal must be carefully put inside the form, which will means maneuvering along with placing reinforcement into 10-foot-high, narrow, darkness spaces. The environment on their own provides natural options available for error, in addition to error in burial container construction means reduced security.

In modular vault construction, this panels are toss lying flat, allowing for perfect access and optical review since every layer is normally poured. In contrast to cast-in-place, we guarantee which reinforcement spacing is normally proper and perfect for every panel.

5. Service Penetrations

When it comes to any storage or even workspace, vaults need electricity, heating and cooling, in addition to security electronics. A lot of these services penetrate this vault walls, giving you a natural security weakness at the point of entry. With cast-in-place vaults, those penetrations are "straight because of. " Take away the HVAC, for example , and you usually are essentially looking via a hole in the vault wall.

Modular vaults allow us to give added security the place service penetrations happen. At International Container, we've developed components that allow people to engineer offset service connections. You can't see or move your hand over the service openings inside our modular vaults. This is one more way that will modular vault construction beats cast-in-place!

5. Ceiling Construction

Capping any vault using a secure ceiling belongs to the most challenging areas of construction. With standard cast-in-place, the areas must be poured and allowed to harden. Then that ceiling forms is required to be placed and the exact same time-consuming process will start again.

In modular construction, there are not only one but two big advantages when it comes to fly placement. First, roof panels are shipped simultaneously with wall panels, allowing for the whole assembly process to help you flow smoothly in addition to without interruption. Following, the weight load from modular ceiling panels is around half that will of traditional manufacturing, while providing nonetheless strength and protection benefits offered by modular wall panels.

6. Flexibility of Create

With cast-in-place, should the forms go up plus the concrete pour commences, any opportunity for shift is almost non-existent. Using modular development, you've got up until the sections are in production to treat last minute design issues. Even then, a change during panel manufacturing, while certainly using expense, is nowhere fast near the problem involving tearing apart versions and poured walls at a cast-in-place worksite.

Modular development gives even more flexible selections, as a build working with panels can be increased in size at a later date, or maybe partially deconstructed in addition to shrunk in size.

7. A Depreciable Utility

Unlike the permanent construction of cast-in-place, modular vaults are viewed a depreciable tool. After all, a modular vault can be disassembled (from the inside) and rebuilt in a very new location or simply sold to another organization.

When you consider the cost, mobility, ease of construction, together with superior security results of modular vaults, the traditional technique of creating forms and preparing concrete seems entirely outmoded.

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